Online Intelligent Coating System–C4-L Technical Specifications
equipment characteristic
1. The entire unit features a steel structural design that can withstand impacts during high-speed operation, ensuring smooth machine performance without resonance noise;
2. Combines an industrial PC with a motion controller and runs on the Windows 10 operating system;
3. Supports manual teaching and CAD-based programming modes; includes fault-based audio-visual alarms and menu-based warnings;
4. The four-axis drive platform utilizes a precision ball screw drive system paired with a Panasonic servo motor;
5. Equipped with two rubber valves; the needle-type rubber valve may be fitted with a needle calibration device;
6. The Z-axis enables the rubber valve to automatically raise or lower based on the height of the custom-shaped component, allowing for precise adjustment of the single-coating height;
7. The R-axis can rotate±90°; the rubber valve can be offset by 30°and its angle can be adjusted manually;
8. Enables linear, circular, and arc coating as well as dispensing;
9. Equipped with a set of dedicated paint storage barrels featuring a sealed, continuous supply system to ensure uniform and consistent material delivery;
10. The machine is equipped with a dedicated cleaning system and an independent cleaning solution container for the automatic cleaning of rubber valves;
11. Can be equipped with exhaust gas collection and discharge devices; features an integrated filter mesh that ensures effective purification of the exhaust gas;
12. Equipped with an SMEMA signal port for wired connection to other devices;
13. The high-precision brushless DC motor is equipped with an extended chain for smooth power transmission, enabling the product to be delivered to its designated position quickly, reliably, and accurately without causing any impact damage;
14. Equipped with control buttons for functions such as "Emergency Stop";
15. Equipped with a front door alarm system; the system will stop operating when the door is opened;
16. Quality Traceability System: The equipment features QR code and barcode scanning capabilities, enabling the recording of product information via barcodes.
Note: A jet valve can be installed; the board features a high-speed pulse output port.
technical parameter
Plant Operations Requirements:
|
1 |
External dimensions |
1100mm*1640mm*1600mm |
|
2 |
source |
AC220V 50~60Hz |
|
3 |
Air supply |
0.5Mpa~0.8Mpa |
|
4 |
Air supply flow rate |
＞10CFM |
Configuration Instructions:
|
order number |
Specifications |
Technical Specifications |
|
1 |
weight |
650KG |
|
2 |
Single-valve coating range |
L580mm*W500mm |
|
3 |
Amplitude modulation range |
50-500mm |
|
4 |
Conveyor belt height |
920mm±30mm |
|
5 |
Maximum track load |
5 Kg |
|
6 |
Control System |
Industrial computer + Motion Control Card |
|
7 |
Drive method |
Servo system + Screw Drive Module |
|
8 |
Number of drive shafts |
4-axis |
|
9 |
maximum work rate |
1000mm/sec |
|
10 |
Maximum component height |
Top: 100 mm; Bottom: 100 mm |
|
11 |
Programming Approach |
Teaching/Offline Programming |
|
12 |
angle of rotation |
±90° |
|
13 |
positioning accuracy |
0.02mm |
|
14 |
repeatability precision |
0.02mm |
|
15 |
Number of rubber valves |
2 (Optional) |
|
16 |
Gasket valve (up/down) |
Sliding Table Cylinder |
|
17 |
Windmill section |
Lower draft |
|
18 |
Testing Section |
UVilluminant |
|
19 |
aggregate capacity |
2300W |
|
20 |
Standard Items |
Teaching Manual Programming |
|
21 |
Transportation method |
Guide rail + Chain (04C–5 mm extension) |
|
Gasket Valve Optional Item |
|
|
Pin-type dispensing valve CT102 |
Small Atomization Rubber Valve CT202 |
|
High-atomization rubber valve CT302 |
Pin-type atomization valve CT402 |
|
Three-mode rubber valve CT500 |
Water Curtain Valve CT600 |
|
CT700 Impact Valve |
Pneumatic jet valve DS200 |
|
Rubber Supply Method–Optional Setting |
|
|
10L rubber drum (with stirring□/ without stirring□) |
20L plastic drum (with stirring□/ without stirring□) |
|
40L rubber drum (with stirring□/ without stirring□) |
2L stainless steel drum |
|
300CC adhesive (300CC silicone packaging) |
300CC/500CC syringe |
|
Functional Customization Options |
|
|
Environmental Protection Filtration System |
Waste Liquid Recycling System |
|
Barcode Scanning System (1D and 2D Labels) |
Liquid Level Detection System (Weighing Detection) |
|
Bottom Plate Return System |
Two-stage conveying |
|
CCD Vision System (Vision Programming, Alignment, Anti-Error Features) |
presser device |
|
MES Quality Traceability System |
Combustible Gas Monitoring and Alarm Device |
|
UPSUninterrupted Power Supply |
One-Click Bandwidth Adjustment (Online Device One-Click Bandwidth Adjustment) |
|
Glue circulation heating |
Laser width measurement |
|
Glue filtration |
Manual vacuum degassing |
|
Automatic track widening |
Windows 10 Genuine Version |
|
Laser side width + automatic adjustment |
|
