Online Smart Coating System–SMART Technical Specifications
equipment characteristic
1. The entire unit features a steel structural design that can withstand impacts during high-speed operation, ensuring smooth machine performance without resonance noise;
2. Utilizes an industrial PC paired with a motion control card and the Windows 10 operating system;
3. Supports manual teaching and CAD-based programming modes, along with audible and visual fault alarms and menu-based warnings;
4. Three-axis drive platform featuring a lead screw modular drive system paired with a servo motor;
5. Equipped with two rubber valves; the needle-type rubber valve may be fitted with a needle calibration device;
6. The Z-axis position can be automatically adjusted upward or downward based on the height of the custom-shaped component, allowing the rubber valve to fine-tune the single-coating height;
7. Enables linear, circular, and arc coating as well as dispensing;
8. Equipped with a set of dedicated paint storage barrels featuring a sealed, continuous supply system for uniform and consistent material delivery;
9. The machine is equipped with a dedicated cleaning system and an independent cleaning solution container for the automatic cleaning of rubber valves;
10. Equipped with an SMEMA signal port for online connectivity with other devices;
11. The high-precision brushless DC motor is equipped with an extended chain for smooth power transmission, enabling the product to be delivered to its designated position quickly, reliably, and accurately without causing any impact damage;
12. Equipped with control buttons for functions such as "Emergency Stop";
13. Equipped with a front door alarm system; the system will stop operating if the door is opened;
14. Quality Traceability System: The equipment features QR code and barcode scanning capabilities, enabling product information to be recorded via barcodes.
15. This equipment is available in an economy version; the standard components used are from our company's proprietary brand; custom brand specifications are not accepted. If you require a specific brand, please select C3 or C4.
technical parameter
Plant Operations Requirements:
|
1 |
External dimensions |
1100mm*1640mm*1600mm |
|
2 |
source |
AC220V 50Hz |
|
3 |
Air supply |
0.5Mpa~0.8Mpa |
|
4 |
Air supply flow rate |
＞10CFM |
Configuration Instructions:
|
order number |
Specification Item |
Technical Specifications |
|
1 |
weight |
Approx. 500 kg |
|
2 |
Single-valve coating range |
L510*W500mm |
|
3 |
Amplitude modulation range |
50-500mm |
|
4 |
Conveyor belt height |
920mm±30mm
|
|
5 |
Maximum track load |
5 Kg |
|
6 |
Control System |
Industrial computer + Motion Control Card |
|
7 |
Drive method |
Servo system + Ball Screw Module Drive |
|
8 |
Number of drive shafts |
3-axis |
|
9 |
maximum work rate |
1000mm/sec |
|
10 |
Maximum component height |
Top: 100 mm; Bottom: 100 mm |
|
11 |
Programming Methodology |
Teaching/Offline Programming |
|
12 |
positioning accuracy |
0.02mm |
|
13 |
repeatability precision |
0.02mm |
|
14 |
Gasket valve quantity |
2 (Optional) |
|
15 |
Gasket valve (up/down) |
Sliding Table Cylinder |
|
16 |
exhausting system |
Headache |
|
18 |
Testing Section |
UVilluminant |
|
19 |
aggregate capacity |
2100W |
|
20 |
Transportation method |
Guide rail + Chain (04C extended by 5 mm) |
|
Gasket Valve Optional Item |
|
|
Pin-type dispensing valve CT102 |
Small Atomization Rubber Valve CT202 |
|
High-atomization rubber valve CT302 |
Pin-type atomization valve CT402 |
|
Three-mode rubber valve CT500 |
Silicone valve DS80 |
|
Rubber Supply Method–Optional Setting |
|
|
10L rubber drum (with stirring□/ without stirring□) |
20L plastic drum (with stirring□/ without stirring□) |
|
40L rubber drum (with stirring□/ without stirring□) |
2L stainless steel drum |
|
300CC adhesive (300CC silicone packaging) |
300CC/500CC syringe |
|
2.6L cylinder sealant (2.6L packaging silicone) |
|
|
Functional Customization Options |
|
|
Manual vacuum degassing |
Waste Liquid Recycling System |
|
Barcode Scanning System (1D and 2D Labels) |
Liquid Level Detection System (Weighing Detection) |
|
Bottom Plate Return System |
Two-stage conveying |
|
CCD Vision System (Vision Programming, Alignment, Anti-Error Features) |
presser device |
|
MES Quality Traceability System |
Combustible Gas Monitoring and Alarm Device |
|
UPSUninterrupted Power Supply |
Windows 10 Genuine Operating System |
|
Glue heating |
Automatic Needle Alignment Device |
|
One-click bandwidth adjustment (Online device bandwidth adjustment via one-click) |
Laser width measurement |
|
Glue filtration |
Glue automatic circulation |
|
Dual-head, four-valve assembly (spacing: 200 mm□300 mm□) |
Track Electric Width Adjustment |
|
Dual-valve synchronization (Distance: 200 mm□300 mm□) |
Automatic track widening |
|
Four-valve synchronization (linear arrangement, spacing: 100 mm) |
Four-valve synchronization (array; spacing: 100 mm□200 mm□) |
|
Laser side width + automatic adjustment |
|
