product presentation:
1. A fully automated online dispensing system developed for applications across multiple fields, including electronics, medical devices, and optics.
2. Offering outstanding cost-performance advantages, it is reliable, durable, and features a streamlined design, making it suitable for circuit boards and substrates of various specifications.
3. Equipped with user-friendly operating software to ensure system stability and reliability.
4. This system has been rigorously tested in high-demand production environments, enabling it to reliably handle complex applications—including high-precision encapsulation, filling, bonding, and assembly of electronic components. It is primarily deployed in consumer electronics, such as hot-melt bonding, underfill, surface-mount technology, stackable packaging, barrier and fill processes, FPC component reinforcement, and reinforcement materials.
Product Performance and Features:
1. High cost-performance under high-performance conditions
2. A non-contact injection valve enables a smaller dispensing diameter, thereby expanding its range of applicable applications.
3. Non-contact injection valve: enhances dispensing consistency, reduces material waste, and increases production capacity and yield rate.
4. C5 precision-grade Taiwanese ball screw drive paired with Panasonic servo motors–a mature and stable high-speed motion platform.
5. The user-friendly operating system supports features such as glue weighing, height calibration, automatic needle alignment, CCD vision positioning compensation, vision-based programming, and a 3-axis linkage compensation system.
6. The online dispensing equipment features a modular design, enabling it to be upgraded and matched with more suitable process modules at any time to meet the customer's specific process requirements.
7. The self-developed operating system supports flight photography and flight dispensing functionalities, while also featuring 3-axis linkage compensation capabilities.
8. The proprietary operating system supports automatic optimization of dispensing paths and enables in-process self-inspection to assess dispensing performance, including dispensing line diameter, leakage points, and overall dispensing quality.
technical parameter
Machine Specifications:
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1 |
Machine external dimensions |
L1000*W1620*H1600(mm) |
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2 |
Primary power supply |
AC220±10％ 50/60hz |
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3 |
aggregate capacity |
2.5 kW (excluding heating module) | 5 kW (including heating module) |
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4 |
Primary gas supply source |
0.5Mpa~0.8Mpa |
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5 |
gas consumption |
40L/min |
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6 |
Repeatability |
XY:±10um Z:±10um |
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7 |
positioning accuracy |
XY:±20um Z:±10um |
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8 |
Motion drive mode |
Servo motor + C5 grinding-grade precision ball screw |
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9 |
Maximum operating speed |
1m/s（XY） |
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10 |
operating system |
Windows 10 |
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11 |
Control System |
PC Control（Prociss） |
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12 |
machine weight |
Approximately 800 kg |
Configuration Specification:
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Specifications |
Specifications |
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1 |
Dropping range |
X450-Y620mm |
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2 |
Single-track widening |
60-700mm |
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3 |
Product thickness |
1-5 mm |
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4 |
Product weight |
≤3Kg |
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5 |
Effective travel of the XYZ axes |
X;500mm Y;790mm Z;-40mm |
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6 |
Transmission Height |
920mm±30mm |
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7 |
Transmission direction |
L-R/R-L Left-Right/Right-Left |
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8 |
Edge distance of the track slab |
6.5mm |
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9 |
Track clearance height |
Top: 60 mm; Bottom: 20 mm |
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10 |
Roofing method |
Lateral top |
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11 |
transmission mode |
SMT belt conveyor |
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12 |
communication mode |
SMEMA |
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13 |
Cleaning method |
Vacuum cleaning |
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14 |
vision system |
CCD Vision Positioning System |
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15 |
Visual area |
12.8×9.6 mm (fixed object distance: 110 mm) |
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16 |
industrial camera |
1.3 million camera |
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17 |
Track transmission speed |
0-10m/min |
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18 |
Equipment Color |
Fine orange stripe RAL9003 + RAL7012 |
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Standard features |
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CCDvision system |
Audio-visual alarm |
Vacuum cleaning |
adjustment for altitude |
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Optional Features |
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Automatic weighing system (reading accuracy: 0.1 mg) |
laser-measured height |
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Rubber drum heating device (/ nozzle heating device) |
Needle Centering System |
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MES Quality Traceability System |
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Barcode Scanner SR710 |
Liquid level detection (30 cc) |
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Genuine Windows 11 system |
face recognition |
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Built-in camera |
other: |
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Nozzle cleaning device: Automatic adhesive removal cleaning with lint-free cloth |
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Single-rail conveying device: Single-rail single-section (Single-rail double-section) (Single-rail three-section) (Under-track heating) (Specifications & Quantities:) ） |
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Double-track conveying device: Single-stage double-track (Double-stage double-track) (Three-stage double-track) (Width adjustment:) Bottom track heating (Specifications & Quantity:) |
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Other conveying devices: single-rail dual-channel conveying; dual-rail dual-channel conveying |
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Dosing device configuration options: Single-valve direct injection (Dual-valve asynchronous (Dual-valve synchronous (Servo) (Rotary tilt)) |
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Spray valve assembly: Piezoelectric spray valve (Model: DS35) Quantity: 1 | Note: (Nozzle diameter: 0.15 mm; impact pin: 1.5 mm) |
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Pneumatic jet valve (Model: quantity: Note: (Nozzle diameter, impact pin size) |
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