Online High-Speed Dispensing System ZD460 Technical Specifications
product presentation:
1. A fully automated online dispensing system designed for applications across various fields, including electronics, healthcare, and optics.
2. Boasts a clear cost-effective advantage, is reliable and durable, features a streamlined design, and is suitable for circuit boards and substrates of various specifications.
3. Equipped with user-friendly operating software to ensure a stable and reliable system.
4. This system has been extensively tested in demanding production environments, enabling it to seamlessly handle high-precision packaging, filling, bonding, and assembly applications for complex products. It is primarily used in the consumer electronics sector, such as hot-melt adhesive bonding, base filling adhesive, surface-mount technology (SMT), stacked packaging, barrier and filling applications, FPC component reinforcement, and reinforcing materials.
Product Performance and Features:
1. High cost-effectiveness under high-performance conditions
2. The contactless dispensing valve enables a smaller dispensing diameter, thereby expanding its range of applications.
3. Non-contact dispensing valve–improves dispensing consistency, reduces material waste, and enhances production capacity and yield rate.
4. A mature and reliable high-speed motion platform utilizing linear motors and a Hochuang drive controller.
5. The user-friendly operating system supports features such as adhesive weighing, high-precision calibration, automatic needle alignment, CCD visual positioning compensation, visual programming, and a 4-axis联动compensation system.
6. The online dispensing system features a modular design, enabling users to easily upgrade and integrate more suitable process modules according to their specific manufacturing requirements.
7. The independently developed operating system supports both flight photography and flight dispensing functions, and features a 4-axis coordinated compensation function.
8. The independently developed operating system supports an automatic dispensing path optimization function and enables post-dispensing self-inspection, allowing for the detection of dispensing line diameter, leakage points, dispensing quality, and other parameters.
technical parameter
Machine Specifications:
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1 |
Machine external dimensions
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L980*W1480*H1500(mm)
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2 |
Main power supply
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AC220±10％ 50/60hz 2.5KW
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3 |
Main Air Supply
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0.5Mpa~0.8Mpa |
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4 |
gas consumption
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40L/min
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5 |
Repetitive positioning accuracy
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XY:±5um Z:±10um（CPK＞1.67）
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6 |
positioning accuracy
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XY:±10um Z:±10um（CPK＞1.67）
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7 |
Motion Drive Mode
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Linear motor + C5 grinding-grade precision ball screw
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8 |
Maximum operating speed
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1m/s（XY）
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9 |
operating system |
Windows 10 |
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10 |
Control System
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PC Control（Prociss）
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11 |
machine weight
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Approx. 1000 kg |
Configuration Specifications (Conf Spec):
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Specifications |
Technical Specifications |
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1 |
Squeegeeing range |
X390-Y680mm |
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2 |
Single-track width adjustment |
60-680mm |
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3 |
Product thickness |
0.5-1.8mm |
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4 |
Product weight |
≤3Kg |
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5 |
XYZ-axis effective stroke |
X;500mm Y;850mm Z;-40mm |
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6 |
Transmission Height |
920mm±30mm |
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7 |
Transport Direction |
L-R/R-L (Left-Right/Right-Left) |
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8 |
Track slab edge distance |
6.5mm |
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9 |
Track Board Clearance Height |
Top: 45 mm; Bottom: 13 mm |
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10 |
Top-surface method |
Side Top |
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11 |
transmission mode |
SMT belt conveyor |
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12 |
communication mode |
SMEMA |
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13 |
Cleaning method |
Vacuum cleaning / Dust-free cloth wiping |
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14 |
vision system |
CCD Visual Positioning System |
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15 |
Visual Region |
13×10 mm (Adjustable) |
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16 |
industrial camera |
1,300,000 cameras |
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17 |
Orbital transmission speed |
0-10m/min |
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Standard Items |
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CCDvision system |
Sound and light alarm |
Vacuum cleaning |
adjustment for altitude |
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Functional Optional Items |
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Automatic weighing system (reading accuracy: 0.1 mg) |
laser-measured height |
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Rubber桶Heating Device (/Nozzle Heating Device) |
Needle Centering System |
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MES Quality Traceability System |
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Barcode scanning |
Liquid level detection |
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Windows 10 Genuine Operating System |
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other: |
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Valve nozzle cleaning device: Dust-free cloth needle cleaning (Dust-free cloth flat cleaning) Valve nozzle cleaning device: Dust-free cloth needle cleaning (Dust-free cloth flat cleaning) |
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Single-track conveying device: Single-track single-section (Single-track double-section; Single-track triple-section; Track bottom heating (); Sleeve ( |
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Dual-track conveying system: Single-section dual-track system; Dual-section dual-track system; Triple-section dual-track system; Rail bottom heating; Sleeve ( |
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Other conveying devices: Single-track dual-channel conveyor (Double-track dual-channel conveyor; TOP surface flap conveyor device) |
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Dispensing device optional configuration: Single-valve direct injection; Dual-valve asynchronous; Dual-valve synchronous; Stepper; Servo; Rotational tilt |
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Jet valve assembly: Piezoelectric jet valve (Model: quantity: Note: (Nozzle diameter, plunger size) |
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Pneumatic jet valve (Model: quantity: Note: (Nozzle diameter, plunger size) |
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