Online Intelligent Coating System–C3-SL Technical Specifications
equipment characteristic
1. The entire unit features a steel structural design that can withstand impacts during high-speed operation, ensuring smooth machine performance without resonance noise;
2. Utilizes an industrial PC paired with a motion control card and the Windows 10 operating system;
3. Supports manual teaching and CAD-based programming modes, featuring fault-based audible/visual alarms and menu-based warnings;
4. The three-axis transmission platform utilizes a precision ball screw drive system paired with a Panasonic servo motor;
5. Equipped with two rubber valves; the needle-type rubber valve may be fitted with a needle calibration device;
6. The Z-axis enables the rubber valve to automatically raise or lower based on the height of the custom-shaped component, allowing for precise adjustment of the single-coating height;
7. Supports linear, circular, and arc coating as well as dispensing;
8. Equipped with a set of dedicated paint storage barrels featuring a permanently sealed supply system for uniform and consistent material delivery;
9. The machine is equipped with a dedicated cleaning system and an independent cleaning solution container for the automatic cleaning of rubber valves;
10. Can be equipped with exhaust gas collection and emission devices; features a built-in filter mesh that ensures effective purification of the exhaust gas.
11. Equipped with an SMEMA signal port for online connectivity with other devices;
12. The high-precision brushless DC motor is equipped with an extended chain, enabling smooth power transmission and ensuring that products are delivered to their designated positions quickly, reliably, and accurately without causing any impact damage.
13. Equipped with control buttons for functions such as "Emergency Stop".
14. Equipped with a front door alarm system; the system will stop operating when the door is opened;
15. Quality Traceability System: The equipment features QR code and barcode scanning capabilities, enabling product information to be recorded via barcodes.
technical parameter
Plant Operations Requirements:
|
1 |
External dimensions |
1100mm*1640mm*1600mm |
|
2 |
source |
AC220V 50~60Hz |
|
3 |
Air supply |
0.5Mpa~0.8Mpa |
|
4 |
Air supply flow rate |
＞10CFM |
Configuration Instructions:
|
order number |
Specification Item |
Technical Specifications |
|
1 |
weight |
Approx. 650 kg |
|
2 |
Single-valve coating range |
L510*W500mm |
|
3 |
Amplitude modulation range |
50-500mm |
|
4 |
Conveyor belt height |
920mm±30mm
|
|
5 |
Maximum track load |
5 Kg |
|
6 |
Control System |
Industrial computer + Motion Control Card |
|
7 |
Drive method |
Servo system + Screw Drive Module |
|
8 |
Number of drive shafts |
3-axis |
|
9 |
maximum work rate |
1000mm/sec |
|
10 |
Maximum component height |
Top: 100 mm; Bottom: 100 mm |
|
11 |
Programming Approach |
Teaching/Offline Programming |
|
12 |
positioning accuracy |
0.02mm |
|
13 |
repeatability precision |
0.02mm |
|
14 |
Number of rubber valves |
2 (Optional) |
|
15 |
Gasket valve (up/down) |
Sliding Table Cylinder |
|
16 |
exhausting system |
Lower draft |
|
17 |
Testing Section |
UVilluminant |
|
18 |
aggregate capacity |
2100W |
|
19 |
Transportation method |
Guide rail + Chain (04C–5 mm extension) |
|
Gasket Valve Optional Item |
|
|
Pin-type dispensing valve CT102 |
Small Atomization Rubber Valve CT202 |
|
High-atomization rubber valve CT302 |
Pin-type atomization valve CT402 |
|
Three-mode rubber valve CT500 |
Water Curtain Valve CT600 (Nozzle) |
|
CT700 Injection Valve (Needle) |
|
|
Pneumatic jet valve DS200 (Impact pin) Nozzle) |
|
|
Rubber Supply Method–Optional Setting |
|
|
10L rubber drum (with stirring□/ without stirring□) |
20L plastic drum (with stirring□/ without stirring□) |
|
40L rubber drum (with stirring□/ without stirring□) |
2L stainless steel drum |
|
300CC adhesive (300CC silicone packaging) |
300CC/500CC syringe |
|
Functional Customization Options |
|
|
Environmental Protection Filtration System |
Waste Liquid Recycling System |
|
Barcode Scanning System (1D and 2D Labels) |
Liquid Level Detection System (Weighing Detection) |
|
Bottom Plate Return System |
Two-stage conveying |
|
CCD Vision System (Vision Programming, Alignment, Anti-Error Features) |
presser device |
|
MES Quality Traceability System |
Combustible Gas Monitoring and Alarm Device |
|
UPSUninterrupted Power Supply |
Windows 10 Genuine Version |
|
Glue heating |
Automatic Needle Alignment Device |
|
One-Click Bandwidth Adjustment (Online Device One-Click Bandwidth Adjustment) |
Laser width measurement |
|
Glue filtration |
Glue automatic circulation |
|
Manual vacuum degassing |
Track Electric Width Adjustment |
|
Dual-valve synchronization (Distance: 200 mm□300 mm□) |
Automatic track widening |
|
Four-valve synchronization (linear arrangement, spacing: 100 mm) |
Four-valve synchronization (array, spacing: 100 mm□200 mm□) |
|
Dual-head, four-valve assembly (spacing: 200 mm□300 mm□) |
Laser side width + automatic adjustment |
