Glue filling system G10A
Scope of application: Machine nameplates, self-adhesive labels, Q cards, and other signs with adhesive drops
Operating principle:
1. Program editing: physical editing, and then provide examples
2. Save the edited program and retrieve similar products
3. The glue filling head moves, and the pump body (driven by a stepper motor) supplies glue
4. Motion trajectory: straight line, curve, point, box, circle W-shaped, S-shaped. Can travel any irregular trajectory
5. The Z-axis up and down movement mode adopts a ball axis screw for rapid response
6. Glue machine automatic proportioning
Equipment parameters:
|
1 |
Glue ratio |
10: Adjustable in any fixed ratio between 1 and 1:1 |
|
2 |
mixing method |
Dynamic mixing |
|
3 |
Machine travel |
680 * 680 * 100MM itinerary can be customized according to customer's actual needs |
|
4 |
countertop |
Table top 1050 * 900, effective working area 680 * 680mm |
|
5 |
Programming method |
Teach programming |
|
6 |
External dimensions |
1220*1050*1500MM |
|
7 |
Main pump (pump A) |
6cc/transfer (Taiwan) |
|
8 |
Attached pump (pump B) |
2.4cc/transfer (Taiwan) |
|
9 |
Glue supply power |
stepping motor |
|
10 |
Rubber bucket capacity |
25L cylinder A with constant temperature device, 10L cylinder B |
|
11 |
Adhesive flow rate |
2-8g/s |
|
12 |
Glue head |
Standard single head configuration |
|
13 |
Input air pressure |
0.5-0.7Mpa |
|
14 |
Machine power |
1000W |
|
15 |
Supply Voltage |
AC220V±10%,50-60HZ |
Device config
|
1 |
control system |
Xinjie PLC+motion control card+7.2-inch Kunlun on state touch screen |
|
2 |
software system
|
PROCIS independently developed, the only company in the domestic industry to have developed software anti misoperation function and anti misoperation automatic shutdown function |
|
3 |
stepping motor
|
YAKO original motor |
|
4 |
Measurement pump body |
Taiwan precision tuning wear-resistant type |
|
5 |
Deadline system |
PROCIS independently developed and manufactured |
|
6 |
mixing device |
PROCIS independently developed and manufactured |
|
7 |
Thermostatic device |
Silicone heating element |
|
8 |
Rack material |
A3 * 3mm manufacturing |
|
9 |
Sliding device |
Taiwan HIWIN or PMI |
|
10 |
Mixing tube cleaning |
Gas liquid cleaning |
Equipment efficacy
|
1 |
Friendly and concise user interface |
Design foolproof operation program, simple and practical operation, ordinary workers can learn all operation methods in 5 minutes |
|
2 |
High end imported electronic control system |
The wiring of the main electrical components is dust-proof and anti-static, all of which meet the foreign standard relay Omron. All motors are equipped with overload protection using Xinjie PLC.
|
|
3 |
Glue quantity detection feedback function |
The glue bucket is equipped with a low liquid level alarm function to remind timely glue replenishment |
|
4 |
Adhesive filtration with four layers of protection |
Filter protection measures to reduce the probability of mechanical pump body failure and prevent impurities in the glue from flowing into the glue pipeline |
|
5 |
Extra large workbench |
The machine is divided into two parts, one on the left and one on the right, each with two trays of material. The machine operates continuously and automatically, resulting in higher efficiency |
|
6 |
Equipment runs more smoothly |
The overall frame is made of ultra thick and stable materials, effectively solving the shaking of the machine body during high-speed movement, and improving production stability and accuracy |
|
7 |
High precision mechanical pump body |
Precision tuning wear-resistant type |
|
8 |
Fully automatic mechanical mixing |
AB glue mixing adopts dynamic and mechanical stirring to ensure the true mixing of AB glue, completely eliminating the phenomenon of glue not drying and uneven drying |
|
9 |
High precision homework actions |
Adopting double-layer linear sliding rails and high-precision balance weights to ensure operational accuracy |
Characteristics of three-axis motion glue filling
1. Easy and convenient operation: touch screen display operation; Full Chinese interface, recording, displaying, and alarming various parameters; Provide corresponding fixtures for each product, simplify worker training, save training time and costs;
2. Accurate control of adhesive quantity: All key components are made of imported products, ensuring high speed and accuracy while meeting the requirements of high reliability under automated production conditions.
Main features of the glue filling machine:
1. Glue dispensing and filling integration, fully automatic operation, one machine can achieve two functions.
2. Proportional setting adjustment, adjustable adhesive amount. Ready to use and match at any time, with high precision in proportioning and on-demand proportioning, saving glue.
3. The operation is simple and convenient, the program is easy to edit, and the disassembly and assembly are simple and easy. Simply put A and B adhesives into two corresponding buckets, and only mix them when filling. Workers only need to press the start switch.
4. According to the performance of the adhesive, A material bucket is equipped with a constant temperature device, B material bucket has good sealing to prevent volatilization, and a liquid level sensing device. When the adhesive is below this liquid level, it will automatically alarm and add the corresponding adhesive
5. Easy to clean, automatic cleaning, just set the automatic cleaning time
