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G10D Glue Filling System


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Telephone: +86-512-6630 2804 Email: sales@prociss.com

Scope of application:
Waterproof transformer, waterproof motor coil, drive power supply,
Glue filled with fillers for lightning arresters, resistors, etc

Operating principle:

1. Editor: Just enter the product's line spacing, number of lines, example spacing, and example count
2. Program call: Save the edited program and retrieve similar products
3. Glue filling method: Glue filling head moves, pump body (driven by stepper motor) supplies glue
4. Motion trajectory: straight line, point, box
5. Z-axis lifting: cylinder lifting (two positions up and down)
6. Automatic proportioning of glue machine

Equipment parameters:

1

Glue ratio

 5: Adjustable in any fixed ratio between 1 and 3:1

2

mixing method

Dynamic mixing (servo motor)


3

Machine travel

 680*680*30mm

4

countertop

Table top 1050 * 900, effective working area 680 * 680mm
Two sets of positioning blocks that can be adjusted in conjunction with fixtures


5

Programming method

  Teach programming

6

External dimensions 

  1220*1050*1500MM

7

A  pump

  Screw pump: wear-resistant type, suitable for adhesives with additives (Sino German joint venture)

8

B   pump

 gear pump

9

Glue supply power

 stepping motor

10

Rubber bucket capacity

 A cylinder 25L with constant temperature device, B cylinder 25L

11

Outlet hose

A material tube with constant temperature device

12

Adhesive flow rate

  2-10g/s

13

Glue head

Single head or single product with multiple heads

14

Input air pressure

  0.5-0.7Mpa

15

Machine power

  1500W

16

Supply Voltage

  AC220V±10%,50-60HZ


Device config

1

control system

Xinjie PLC+7.2-inch Kunlun continuous touch screen

2

software system

PROCIS independently developed

3

stepping motor

YAKO original motor

4

Measurement pump body

Precision tuning wear-resistant type

5

Deadline system

PROCIS independently developed and manufactured

6

mixing device

PROCIS independently developed and manufactured

7

Mixing motor

OUTAI

8

Rack material

A3 * 3mm manufacturing

9

Material bucket constant temperature device

 Silicone heating element

10

Rubber constant temperature packaging

 The entire pipeline is equipped with a constant temperature heating wire

11

Sliding device

Taiwan HIWIN or PMI

12

Mixing tube cleaning

 Gas liquid cleaning


Equipment efficacy

1

Simplified Chinese user interface

Design foolproof operation program, simple and practical operation, ordinary workers can learn all operation methods in 5 minutes

2

High end imported electronic control system

The wiring of the main electrical components, dust-proof and anti-static, all meet foreign standards
Relay Omron.
Adopting Xinjie PLC

3

Glue quantity detection feedback function 

The glue bucket is equipped with a low liquid level alarm function to remind timely glue replenishment

4

Double protection of glue filtration

Filter protection measures to reduce the probability of mechanical pump body failure and prevent impurities in the glue from flowing into the glue pipeline

5

Extra large workbench

The machine is divided into two parts, one on the left and one on the right, each with two trays of material. The machine operates continuously and automatically, resulting in higher efficiency

6

Equipment runs more smoothly

The overall frame is made of ultra thick and stable materials, effectively solving the shaking of the machine body during high-speed movement, and improving production stability and accuracy

7

Screw pump body

Allow a small amount of fine solid particles in the adhesive

8

Fully automatic mechanical mixing

AB glue mixing adopts dynamic and mechanical stirring, with adjustable speed from 0-3000rpm

9

Sliding device

Adopting double-layer linear sliding rails and high-precision balance weights to ensure operational accuracy


Characteristics of three-axis motion glue filling
1. Easy and convenient operation: touch operation, Chinese interface, parameter recording, display, alarm; Simply adjust the width of the fixture for different products, making worker training simple and saving training time and costs;
2. Accurate control of adhesive quantity: Key components are all imported products, ensuring high speed and precision while meeting the high reliability of automated production.


The main characteristics of the glue dispensing part are:
1. Glue dispensing and filling integration, fully automatic operation, one machine can achieve two functions.
2. Proportional setting adjustment, adjustable adhesive amount. Ready to use and match at any time, with high precision in proportioning and on-demand proportioning, saving glue.
3. Simple and convenient operation, easy program editing, and easy disassembly and assembly. Simply put A and B adhesives into two corresponding ones
In the bucket, glue is only added when filling, and workers only need to press the start switch.
4. According to the adhesive properties, material bucket A is equipped with a stirring device to prevent sedimentation and a constant temperature device The sealing of the B rubber material bucket is good to prevent volatilization,
Liquid level sensing device, which automatically alarms when the glue level is below this level and adds the corresponding glue
5. Easy to clean, the A B glue mixing part only has a mixing tube at the glue outlet, so the cleaning part only has a mixing tube, and the other parts do not need to be cleaned,
If you have to stop for a period of time after work to pour glue, simply remove the mixing tube and clean it thoroughly. The only consumable is the mixing tube.
6. Widely applicable in various industries.


Applicable industries:
The Chinese optoelectronic display industry is developing rapidly. As important components of optoelectronic displays, driving power supplies, transformers, and resistors have extremely poor fluidity at low temperatures due to their unique adhesive properties, which poses great difficulties for manual operations. But the common problem encountered by traditional homework methods is:
1. It is difficult to control the proportioning and mixing accuracy by relying on manual operation, which is prone to proportion deviation and uneven mixing
2. It is difficult to control the flow rate manually during production operations, and the amount of glue injected is inconsistent
3. Poor consistency in product quality, multiple uncontrollable factors in the production process, and fluctuating quality of each batch of products
4. Manual gluing wastes glue and the hygiene of the gluing area is poor