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G10H Glue Filling System


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Telephone: +86-512-6630 2804 Email: sales@prociss.com

Scope of application: Igniters, solar junction boxes; Wait for the adhesive with filling material to be filled with glue

Operating principle:
1. Program editing: physical editing, and then provide examples
2. Save the edited program and retrieve similar products
3. The glue filling head moves, and the pump body (driven by a stepper motor) supplies glue
4. Motion trajectory: straight line, curve, point, box, circle W-shaped, S-shaped. Can travel any irregular trajectory
5. The Z-axis up and down movement mode adopts a ball axis screw for rapid response
6. Glue machine automatic proportioning

Equipment parameters:

1

Glue ratio

 2: 1 to 2:1

2

mixing method

 Dynamic mixing

3

Machine travel

 680 * 680 * 100MM itinerary can be customized according to customer's actual needs

4

countertop

Table top 1050 * 900, effective working area 680 * 680mm
Two sets of positioning blocks that can be adjusted in conjunction with fixtures


5

Programming method

  Teach programming

6

External dimensions

  1220*1050*1500MM

7

A pump

 Screw pump: wear-resistant type, suitable for adhesives with additives (Sino German joint venture)

8

B pump

 Gear pump (Taiwan)

9

Glue supply power

 stepping motor

10

Rubber bucket capacity

  A,25L ,B25L

11

Adhesive anti sedimentation

  A, Material bucket with mixing

12

Adhesive flow rate

  2-15g/s

13

Glue head

Single head or multiple heads according to product configuration

14

Input air pressure

  0.5-0.7Mpa

15

Machine power

  2000W

16

供电电压

  AC220V±10%,50-60HZ


Device config

1

control system

Xinjie PLC+7.2-inch Kunlun continuous touch screen

2

software system

PROCIS independently developed, the only company in the domestic industry to have developed software anti misoperation function and anti misoperation automatic shutdown function

3

stepping motor

YAKO original motor

4

Measurement pump body

Taiwan precision tuning wear-resistant type

5

Deadline system

PROCIS independently developed and manufactured

6

mixing device

PROCIS independently developed and manufactured

7

Mixing motor

OUTAI

8

Cleaning of mixed rubber hose

Gas liquid cleaning

9

Rack material

A3*3mm manufacture

10

Sliding device

Taiwan HIWIN or PMI


Equipment efficacy

1

Friendly and concise user interface

Design foolproof operation program, simple and practical operation, ordinary workers can learn all operation methods in 5 minutes

2

High end imported electronic control system

The wiring of the main electrical components, dust-proof and anti-static, all meet foreign standards
Relay Omron, using Xinjie PLC
All motors are equipped with overload protection.

Adopting high-precision motion control system


3

Glue quantity detection feedback function

The glue bucket is equipped with a low liquid level alarm function to remind timely glue replenishment

4

Adhesive filtration with four layers of protection

Filter protection measures to reduce the probability of mechanical pump body failure and prevent impurities in the glue from flowing into the glue pipeline

5

Extra large workbench

The machine is divided into two parts, one on the left and one on the right, each with two trays of material. The machine operates continuously and automatically, resulting in higher efficiency

6

Equipment runs more smoothly

The overall frame is made of ultra thick and stable materials, effectively solving the shaking of the machine body during high-speed movement, and improving production stability and accuracy

7

High precision mechanical pump body

Precision tuning wear-resistant type

8

High precision homework actions

Adopting double-layer linear sliding rails and high-precision balance weights to ensure operational accuracy

9

Rubber bucket heating

Using imported high-quality and reliable silicone sheets for heating and super strong protection


Characteristics of three-axis motion glue filling
1. Easy and convenient operation: touch screen display operation; Full Chinese interface, recording, displaying, and alarming various parameters; Provide corresponding fixtures for each product, simplify worker training, save training time and costs;
2. Accurate control of adhesive quantity: All key components are made of imported products, ensuring high speed and accuracy while meeting the requirements of high reliability under automated production conditions.

Main features of the glue filling machine:
1. Glue dispensing and filling integration, fully automatic operation, one machine can achieve two functions.
2. Proportional setting adjustment, adjustable adhesive amount. Ready to use and match at any time, with high precision in proportioning and on-demand proportioning, saving glue.
3. The operation is simple and convenient, the program is easy to edit, and the disassembly and assembly are simple and easy. Simply put A and B adhesives into two corresponding buckets, and only mix them when filling. Workers only need to press the start switch.
4. According to the performance of the adhesive, the AB material bucket is equipped with a stirring device to prevent sedimentation, a liquid level sensing device, and an automatic alarm when the adhesive is below this liquid level, and the corresponding adhesive is added
5. Easy to clean, the A B glue mixing part only has the mixing tube at the glue outlet, so the cleaning part only has the mixing tube, and the other parts do not need to be cleaned. If you have to stop for a period of time after work or fill the glue, just press the automatic cleaning button, and the mixing tube will be cleaned. The consumables are only the mixing tube and sealing ring.